I-DIN rail ephethe i-PLC, i-safety relay, ama-module e-I/O ne-managed switch, phezu komdwebo wezintambo

I-Automation · Imikhiqizo

Izinhlelo ze-PLC,kusukela ekukhethweni kuye ku-commissioning

Siyayilinganisa siyihlinzeke i-controller, sibhale i-logic, sakhe ipaneli ehlala kulo, futhi sihlale endaweni yomsebenzi imboni ize isebenze ngayo. Sisebenza ngamabhrendi amaningi, ngakho ukukhetha kuncike enqubweni yakho nakuzingxenye zokushintsha onazo — hhayi kulokho esikuthengisayo.

9

Ama-platform e-controller asekelwayo

15 iminyaka

Isipiliyoni esimaphakathi somqondisi ngamunye

4

Amazwe esenze kuwo i-commissioning

Ngaphakathi

Iyunithi yokukhiqiza amapaneli

Okuhlanganiswa yilokhu

Ukulinganisa nesakhiwo

Inani le-I/O, isikhathi se-scan, indawo eyengeziwe ye-memory, i-redundancy ne-topology yenethiwekhi kubalwa ngokwenqubo yakho. I-remote I/O lapho ubude bekhebuli bukufanelekisa, eyendawo lapho kungenjalo. Sizokutshela uma i-controller encane izowenza umsebenzi.

Ukwakhiwa kwe-logic

I-ladder, i-function block ne-structured text, kubhalwe ukuze kufundwe yinoma ubani ozokunakekela emva kwethu — kunamazwana achazayo, kuthegwe ngendlela efanayo, kwahlukaniswe ngemishini kunokuba kube i-routine eyodwa ende, futhi kudluliselwe kanye ne-source ne-archive yephrojekthi.

Ukuphepha nama-interlock

Ama-trip axhunywe ngezintambo nama-safety relay lapho ukuhlolwa kobungozi kukudinga, i-I/O ene-safety rating lapho kufanele, ne-logic yama-interlock ebhalwe phansi ukuze u-operator abone ukuthi kungani imboni ime.

Ukwakhiwa kwepaneli ne-FAT

I-controller ifika isepanelini elakhiwe efekthri yethu — lifakwe izintambo, ama-ferrule namalebula futhi livuliwe — futhi lihlolwe ngokohlu lwe-I/O phambi kwakho ngaphambi kokuba lihambe.

Ukuhlolwa kwe-I/O nama-loop

Wonke amaphuzu ayaqinisekiswa kusukela ku-field kuya esikrinini: i-instrument, ikhebuli, i-terminal, ikhadi, i-tag, isikrini. Kusayinwa ohlwini olugcinwa nguwe, ukuze isibalo esiphikisanwayo kamuva sibe nerekhodi elisisekelayo.

I-commissioning ne-SAT

Onjiniyeli bethu basendaweni yomsebenzi kuyo yonke inqubo yokuqalisa, kubandakanya nama-shift asebusuku uma ushintsho kufanele lungene esikhathini sokuvalwa kwemboni. Ukwamukelwa endaweni yomsebenzi kwenziwa ngohlu olufanayo nolusetshenziswe ku-FAT.

Ukudluliselwa kuma-operator

Ama-operator nabasebenzi bokunakekela bayaqeqeshwa embonini esebenzayo ngaphambi kokuba sihambe — ama-alamu, ukungenelela ngesandla, nokumele kwenziwe uma ikhadi lifa.

Ukwesekwa, izingxenye zokushintsha ne-AMC

Ukutholwa kwamaphutha, ukuguqulwa kwe-program nokunakekelwa kwaminyaka yonke ezinhlelweni esizakhile nasezinhlelweni esizithole kwabanye — kubandakanya nalezo umhlinzeki wazo wokuqala ongasekho nalezo i-program yazo engazange ibhalwe phansi.

Amabhrendi esisebenza ngawo

Siemens · Allen-Bradley · Mitsubishi Electric · Beckhoff · ABB · Delta · Schneider · Phoenix Contact · GIC

Okunye okusekelwayo

Izinhlelo ezahlinzekwa abanye ekuqaleni, kubandakanya ama-program angabhalwanga phansi ne-hardware esiphelelwe yisikhathi

Imikhakha

Insimbi nama-ferro alloy · ama-refinery nawoyela · ama-coal washery nezimayini · ukuphathwa kwezimpahla · izimboni zenqubo nezokudla · amandla amanzi

Ama-platform esisebenza kuwo

Asiboshelwe kumhlinzeki oyedwa. I-controller efanele yileyo ithimba lakho lokunakekela elingazithola izingxenye zokushintsha zayo.

Siemens

I-S7-1200, i-S7-1500 nama-legacy S7-300/400. I-TIA Portal ne-Step 7, ne-I/O ye-Profinet ne-Profibus.

Allen-Bradley

I-CompactLogix, i-ControlLogix nama-legacy SLC/MicroLogix. I-Studio 5000 nge-EtherNet/IP.

Phoenix Contact

I-PLCnext ne-Inline I/O. Singumhlanganisi wezinhlelo ogunyaziwe we-Phoenix Contact.

Delta

Uchungechunge lwe-DVP ne-AS, oluvame ukusetshenziswa nama-HMI nama-drive e-Delta lapho izindleko ngephuzu ngalinye zibalulekile.

Schneider

I-Modicon M340 ne-M580, ne-EcoStruxure Control Expert, nge-Modbus TCP ne-Ethernet I/P.

Mitsubishi Electric

I-MELSEC FX ne-iQ-R/iQ-F, ne-GX Works — evamile emishinini epakishiwe nasemigqeni ye-OEM.

Beckhoff

Ukulawula okusekelwe ku-PC nge-TwinCAT ne-I/O ye-EtherCAT, lapho i-motion nokulawula kufanele kube ku-runtime eyodwa.

ABB

Ama-controller e-AC500 nama-drive e-ABB, nge-Profinet ne-Modbus TCP.

GIC

Ama-controller amancane, ama-timer nama-instrument enqubo emisebenzini emincane yezinga lomshini.

Amanethiwekhi nama-protocol esiwenzela i-commissioning

ProfinetProfibus DPEtherNet/IPEtherCATModbus TCPModbus RTU / RS-485IO-LinkHARTOPC UAMQTTAma-wireless / amalinki e-radio

Usebenzisa into esiphelelwe yisikhathi?

Iningi lalokho esibizelwa kona yimboni esivele ikhona — uhlelo lokulawula okungasekho ongathenga izingxenye zalo.

  • Siemens S7-300 / S7-400I-S7-1500 ku-Profinet, i-logic idluliselwe yaphinde yahlolwa
  • Allen-Bradley SLC 500 / PLC-5I-CompactLogix noma i-ControlLogix nge-EtherNet/IP
  • I-logic yama-relay nama-timerI-program ye-PLC ebhalwe phansi enama-interlock acacisiwe
  • Ama-controller aphelelwe yisikhathi aphethwe umkhiqizi oyedwaI-platform evamile abahlinzeki bakho bendawo abayigcina esitokweni
  • Ama-program azuzwe kwabanye angabhalwanga phansiAhlaziywe kabusha, anikwa amazwana achazayo aphinde akhishwe njengemidwebo

Indlela umsebenzi oqhubeka ngayo

Idizayini, ukwakha ne-commissioning konke kungokwethu, ngakho akukho gebe phakathi komdwebo, ipaneli nonjiniyeli osendaweni yomsebenzi.

  1. 01

    Ukuhlola nedizayini yokusebenza

    Sihamba imboni, sifunde imidwebo ekhona lapho ikhona, futhi sivumelane nge-functional design specification ngaphambi kokuba kuthengwe noma yini.

  2. 02

    Ubunjiniyeli obuningiliziwe

    Uhlu lwe-I/O, i-GA yepaneli nemidwebo yezintambo, isakhiwo senethiwekhi kanye nohlu lwezinto, konke kukhishelwa ukugunyazwa kwakho ngaphambi kokuba ukwakhiwa kuqale.

  3. 03

    Ukukhiqizwa kwepaneli

    Lakhelwa efekthri yethu, ngakho isheduli ingeyethu ukuyigcina.

  4. 04

    Ukuhlolwa kokwamukelwa efekthri

    I-I/O elingisiwe, i-logic ihlolwe, ama-alamu aqinisekisiwe. Izinkinga zilungiswa efekthri, lapho ukuzilungisa kushibhile.

  5. 05

    Ukufakwa nokuhlolwa kwama-loop

    Ukumiswa, ukuxhunywa kwezintambo nokuqinisekiswa iphuzu ngephuzu endaweni yomsebenzi ngonjiniyeli bethu.

  6. 06

    I-commissioning nokudluliswa

    Ukusebenza bukhoma, ukuqeqeshwa kwama-operator, imidwebo ye-as-built ne-archive ye-program — bese kuba i-AMC uma uyifuna.

Okutholayo ekudluliseleni

Imibhalo iyingxenye yomsebenzi. Kufanele ukwazi ukulugcina uhlelo wena, bese usibiza ngoba uthanda.

  • Ukucaciswa kwedizayini yokusebenza
  • Uhlu lwe-I/O nenkomba yama-instrument
  • Imidwebo yokuhlelwa okujwayelekile kwepaneli neyezintambo
  • Umdwebo wesakhiwo senethiwekhi
  • I-source ye-program ye-PLC, inamazwana achazayo, kanye ne-archive yephrojekthi
  • Amarekhodi e-FAT ne-SAT, asayiniwe
  • Izinhlu zokuhlolwa kwama-loop
  • Incwadi yokusebenza nokunakekela
  • Uhlu lwezingxenye zokushintsha nezinombolo zazo
  • Ukuqeqeshwa kwama-operator nabokunakekela

Lapho sesikwenzile khona

  • I-AMC yohlelo lwe-PLC e-refinery yase-Panipat ye-Indian Oil
  • Ukuguqulwa nokunakekelwa kwe-program ye-PLC ne-SCADA kwa-Oil India, e-Assam
  • I-PLC ne-HMI yama-reactor kettle amathathu e-Balmer Lawrie, e-Kolkata
  • Ukuthuthukiswa ne-commissioning ye-PLC, i-HMI ne-SCADA e-Bhutan Carbide & Chemicals
  • I-PLC ne-SCADA yokulawula ama-electrode e-furnace e-Bhutan Silicon Metal
  • I-PLC ne-SCADA yemboni ye-ferro alloy e-Druk Ferro Alloys, e-Bhutan
  • Ukuhlelwa ne-commissioning ye-PLC, i-SCADA ne-HMI kwa-Metso Outotec ne-Tega Industries
  • Isixazululo se-wireless ne-IIoT se-coke oven e-SAIL — IISCO, e-Burnpur
I-PLC Nezilawuli — INVENIA SYSTEMS