Electrical · Products
Panels built in our own works,not on your floor
PMCC, VFD, control, operator and branded panels — designed, wired, tested and despatched from our own manufacturing unit, so the drawings, the build and the engineer who commissions it are all ours.
PMCC & MCC Panels
Power and motor control centres with ACB or MCCB incomers, busbar sized and proven for the site fault level, starter modules, metering and protection. Fixed or draw-out construction depending on how quickly you need a module changed.
- ACB and MCCB incomers with metering and protection
- Busbar sizing, short-circuit withstand and temperature rise calculated
- DOL, star-delta and soft starter feeders
- Fixed, semi-draw-out or draw-out modules
VFD & Drive Panels
Drive cubicles built around the heat the drives actually produce, with the filtering, braking and cable arrangement the duty needs — not a drive bolted into a sealed box that derates every summer.
- Thermal load calculated, ventilation or cooling sized to match
- Line reactors, chokes and harmonic filters where the supply needs them
- Braking resistors and regenerative units sized to the duty
- Screened motor cable termination done properly at both ends
Automation & Control Panels
PLC, control and relay, and unit control panels — with the controller, I/O, marshalling and network hardware mounted, wired and loaded with the logic we wrote, so the panel arrives already proven.
- PLC, remote I/O and marshalling cubicles
- Control and relay panels with protection and annunciation
- Unit control boards and local control stations
- Logic loaded and exercised before despatch
Operator Panels & Desks
Control desks and operator stations laid out for the person driving the plant — reachable controls, readable mimics, and screens positioned for a shift rather than a photograph.
- Control desks and consoles
- Mimic panels with lamps and indication
- HMI and pushbutton stations
- Ergonomics agreed with the operators before build
Branded Panels
Where a site standard or a client specification calls for a particular make of enclosure and switchgear, we build to it — component selection, type-tested assemblies and labelling to the brand’s requirements.
- Built to a nominated make of enclosure and switchgear
- Component selection and coordination checked against the specification
- Labelling and documentation to the brand’s standard
- Authorised vendor for CG Power and Industrial Solutions
ACDB, DCDB & Distribution
AC and DC distribution boards, including battery-backed supplies that keep control and protection alive when the incomer does not.
- ACDB and DCDB construction
- Battery chargers and battery-backed control supplies
- Lighting and small power distribution
- Earthing and lightning protection material
Electrical material we supply
A panel rarely arrives on its own. We supply the switchgear, cabling, earthing and field devices that go around it, so one order covers the job instead of five.
Switchgear & distribution
- ACB and MCCB
- Changeover switches
- Energy and power meters
- LT AC and DC panels
- ACDB and DCDB
Cabling & termination
- Cable tray — ladder and perforated type
- Cable glands and lugs
- Cable termination kits
- Clamps and connectors for ACSR/AAC conductor
- Aluminium tube connectors
Earthing & protection
- Pipe electrodes
- MS and GS earthing flat
- Earthing chemical
- Lightning protection material
Field devices
- Local push button stations for motors
- Belt conveyor safety switches
- Level and pressure transmitters
- PID controllers
- Condition monitoring systems
Control & drives
- PLC, HMI and SCADA
- VVVF drives
- Electronic governing systems
- Control and relay panels
- Unit control boards and mimic panels
Communication & monitoring
- Radio-MODEM communication
- RADAR communication
- Video monitoring — cameras and NVR
- Fibre optic cable and connectors
How a panel is built
Design, manufacture and commissioning are all ours, so there is no gap between the drawing, the cubicle and the engineer on site.
- 01
Requirement and single line
Loads, supply, fault level and duty agreed, and the single line drawn before anything is ordered.
- 02
Detailed design
GA, busbar sizing, thermal calculation, wiring and termination drawings and the bill of materials, issued for approval.
- 03
Manufacture
Fabrication, painting, component mounting and wiring in our own unit, so the schedule is ours to hold.
- 04
Inspection and FAT
Continuity, insulation and functional testing against the I/O list, witnessed by you before despatch.
- 05
Despatch and erection
Packed for the route it is taking, then placed, cabled and terminated by our own engineers.
- 06
Commissioning and handover
Energised, checked, put into service, with as-built drawings, test records and training.
What you get at handover
Documentation is part of the job, not an extra. You should be able to maintain the panel without calling us.
- Single line diagram
- Panel general arrangement drawing
- Busbar and short-circuit calculation
- Thermal and ventilation calculation
- Wiring and termination drawings
- Bill of materials with makes and ratings
- Routine test certificates
- FAT and SAT records, signed
- As-built drawings
- Spares list and maintenance instructions
Panels we have built
- Control desk for the continuous annealing plant at Tata Steel, Jamshedpur
- HDD and SCADA panels for the continuous annealing plant at Tata Steel
- Control desk panels for JCAPCPL at Tata Steel, Jamshedpur
- PMCC panel for a crushing plant, Sierra Leone
- PLC panel for the furnace cooling pump at Bhutan Silicon Metal
- PLC panel for furnace control at Druk Ferro Alloys, Bhutan
- Complete electrical, instrumentation and automation engineering at Bhojudih Coal Washery, Dhanbad
- Supply, installation and commissioning of VFD panels