Automation na Masana'antu da Mafita ta Lantarki — INVENIA SYSTEMS
Ko'ina a Masana'antaSarrafawa da Sa Ido
Tsarin SCADA da HMI da ke kawo kowane process variable, alarm da trend a allo ɗaya — injiniyoyinmu ne suka tsara su, suka saita su, suka kuma yi commissioning.
Waɗanda suka amince da mu a wurin aiki
Automation na Masana'antu
Tsarin sarrafawa: ƙira, gini da commissioning duk a cikin gida
Daga retrofit na PLC guda ɗaya zuwa tsarin sarrafawa na masana'anta gaba ɗaya — mu muke yin ƙira, haɗa panel, rubuta code, kuma mu tsaya a wurin aiki har ƙarshen commissioning. A sabbin masana'antu, da kuma a kan na'urorin da suka shafe shekaru da dama suna aiki.
Platform ɗin da muke aiki da su:
Haɗa Tsarin
PLC, drives, instrumentation, aminci da IIoT a haɗe cikin tsari guda ɗaya da ƙungiya ɗaya ke iya tallafa wa — har da tsofaffin na'urori.
Cikakkiyar mafita daga farko zuwa ƙarshe, a wuri guda
Zane, haɗa panel, code da commissioning duk daga ƙungiya ɗaya suke fitowa — don haka babu giɓi tsakanin wanda ya yi ƙira, wanda ya haɗa waya da wanda zai ɗauki waya idan aiki ya tsaya. Kwangila ɗaya, wuri ɗaya na alhaki.
- 01
Ƙira da Aikin Injiniya
Ana amincewa da falsafar sarrafawa, jadawalin I/O, da zanen single-line da na panel kafin a yanke wani abu.
- 02
Kera Panel
Ana gini, haɗa waya da routine test a cikin gida, don haka ginin da logic ɗin daga ƙungiya ɗaya suke.
- 03
Factory Acceptance Test
Ana tabbatar da logic da I/O na simulation a gabanku, kafin panel ya bar masana'anta.
- 04
Girkawa da Commissioning
Duba loop, daidaitawa a kan aiki da miƙa wa operator a wurin aiki, injiniyoyinmu ne ke yin su.
- 05
Tallafi da AMC
Amsa kira idan na'ura ta lalace, ajiyar spare parts da kulawa da aka tsara ƙarƙashin kwangila da zarar kun fara aiki.
Retrofit da Ƙaura
Tsofaffin tsarin sarrafawa, a kawo su zamani ba tare da rasa shift ɗaya ba
Tsohon PLC ko drive da ba a sake tallafa masa bai kamata ya haifar da tsayawar aiki ba zato ba tsammani ba. Muna nazarin abin da ke kan floor domin fahimtarsa, mu haɗa kowane loop da sabon tsari, sannan mu tsara canjin a cikin lokacin da ya dace da samarwar ku.
- Nazarin logic da ba a rubuta takardarsa ba
- Tabbatarwa loop bayan loop bisa tsohon tsarin
- An tsara canjin a cikin lokacin da kuka tsaida aiki
- Ana horar da operator kafin a cire tsohon panel
Masana'antun da muke aiki a cikinsu
SENTIENT — platform ɗin IIoT namu
Platform guda ɗaya, daga gateway ɗaya zuwa cluster na masana'anta gaba ɗaya
SENTIENT shi ne platform ɗin IoT na masana'antu da SCADA namu — sarrafa na'urori, dashboard, alarm da rule engine, tare da sarrafawar process a wurin, haɗin PLC, rahoto da kula da recipe da aikin masana'anta na yau da kullum ya dogara a kansu.
An gina shi don gudanar da masana'anta mai aiki
Dashboard shi ne farkon abin. SENTIENT kuma yana ɗauke da sarrafawa na wurin, recipe, rahoto da analytics da masana'anta ke dogara da su da zarar ta shiga samarwa ta yau da kullum.
An rubuta shi da Rust
Ƙarami har ya shiga gateway, an gina shi don cluster
Backend ɗin application ne na Rust, don haka yana aiki da ƙaramin kaso na memory da platform na JVM ke buƙata. Wannan shi ya sa build guda ɗaya zai iya zama a kan ƙaramar na'ura mai ƙarancin wuta kusa da panel, ya kuma faɗaɗa cikin cluster — babu wani edge edition da aka rage na daban, babu tsari na biyu da za a koya.
Gateway a bango
Na'ura mai ƙarancin wuta kusa da panel, tana riƙe bayananta da allunanta idan hanyar sadarwa ta yanke.
Server ɗaya a wurinku
Historian da SCADA na masana'anta gaba ɗaya a kan na'urorinku, cikin hanyar sadarwarku.
Cluster mai high availability
Wurare da dama cikin tsari ɗaya, a cloud ko a wurinku, tare da redundancy inda tsayawar aiki ke jawo asarar kuɗi.
Kowane deployment ya ƙunshi
Injiniyancin Lantarki
Substation da switchgear, daga ƙira zuwa kunna wuta
Aikin injiniya na ƙira, ƙera panel, kafawa da commissioning — injiniyoyinmu da masu fasaharmu ne ke yin su, da ƙungiyarmu, a kowane matakin voltage daga LV zuwa EHV.
CG Power and Industrial Solutions LtdAikin injiniya na ƙira har zuwa
765 kV
Grid substation da aka kammala
132/33 kV
Ayyukan substation da na wutar lantarki ta ruwa
20
Insulation ta iska da gas
AIS & GIS
Aikin Injiniya na Ƙira da Zane
Substation har zuwa 765 kV, ayyukan wutar lantarki ta ruwa, wurin wanke kwal, jigilar kaya da masana'antun process — layout, schematic, lissafi da tsarin protection.
Ƙera Panel
Sashen panel namu yana ƙera LT switchgear, AC da DC distribution board, control & relay panel, PLC panel, starter panel da junction box.
Samarwa, Kafawa da Commissioning
Samarwa, girkawa, gwaji da commissioning na cikakken aikin lantarki, tare da sa ido kan kafawa inda kuke da ɗan kwangilar ku.
Protection da Saita Relay
Cikakken nazarin protection co-ordination, power system modelling da ETAP, da saita numerical relay — sannan gwaji da calibration a wurin aiki.
Retrofit na Tsarin da ake da su
Tsofaffin tsarin lantarki da panel ana mayar da su bakin aiki, da sauya schematic da sabon coordination don dacewa da nauyin da ake da shi yau.
Bincike da Gwaji a Wurin Aiki
Binciken makamashi, rahoton yiwuwar aiki, gwajin soil resistivity da tace man transformer — tare da samar da spare parts na lantarki.
Abin da muke samarwa
Switchgear, na'urorin protection da distribution don substation da tsarin lantarki na masana'anta — ana samar da su su kaɗai, ko a matsayin ɓangare na aikin kafawa da commissioning.
- Circuit Breaker
- Isolator
- Current Transformer
- Potential Transformer
- Capacitive Voltage Transformer
- Surge Arrester
- Control & Relay Panel
- HT Switchgear
- AC Distribution Board
- DC Distribution Board
- LT Panel (LDB, BMK, PDB)
- Junction Box
- Clamp da Connector
- Kayan Earthing
- Kayan Kariya daga Walƙiya
- Cable Tray da Kayan Haɗi
Abin da ke cikin fakitin ƙira
Kowane zane da lissafi da ɗan kwangila, mai duba aiki da ƙungiyar kulawarku za su nema — fiye da single-line diagram da bill of materials kawai.
Gwaji da Nazari
Bincike da ya wuce duba na yau da kullum
Transformer, GIS da AIS switchgear, breaker, changeover switch da relay — gwaji na yau da kullum da na musamman, condition monitoring, thermography, partial discharge da nazarin power system, a kowane matakin voltage.
Kayan aikin da muke gwadawa
Na'urorin gwaji da muke amfani da su
Ana iya haɗa relay da SCADA ɗin da kuke da shi, ko sabo.
Inda muke aiki
Tsarin Injina
Ƙarfen yana nan lafiya. Abin da ya tsufa shi ne control ɗin na'urar
Na'ura mai kyawun jiki ba ta buƙatar a maye gurbinta saboda control ɗinta ya tsufa. Muna sanya sabbin controller, drive, motor da operator panel a na'urori da crane da kuka riga kuka mallaka, muna ƙera special purpose machine inda babu na'urar kasuwa da ta dace, kuma muna ɗaukar aikin lantarki na crane daga motsin hoist zuwa radio remote control.
Crane da jigilar kaya
Haka yake ga crane. Ginin yana wuce control ɗinsa da shekaru masu yawa, don haka muna sabunta na'urorin lantarki mu bar ƙarfen yana aiki.
EOT crane
Electric overhead travelling crane — an sake yin control na long travel, cross travel da hoist, inda VFD ke maye gurbin tsarin contactor da resistor.
Double girder crane
Aiki mai nauyi da span mai tsawo, tare da anti-sway, load monitoring da motsi na haɗin gwiwa inda hoist biyu ke aiki tare.
Single girder da monorail
Underslung da monorail hoist don ɗaukar kaya a bay da bita, da wutar lantarki ta festoon ko conductor bar.
Hoist da winch
Hoist na wire rope da na chain, maye gurbin brake da limit switch, da overload protection da aka tabbatar yana yin trip a inda aka saita shi.
Radio remote control
An maye gurbin pendant da radio remote domin operator ya tsaya inda zai iya ganin kaya, tare da interlock kan mika control tsakanin tashoshi.
Tsarin amincin crane
Limit switch, anti-collision, load cell da zone protection — an haɗa su cikin drive, ba a manne su a baya ba.
Abin da muke maye gurbinsa
- CNC controller
- Servo drive da motor
- Encoder da position feedback
- Spindle drive (VFD)
- Operator panel da HMI
- Panel na lantarki da wayoyi
- Limit switch da I/O na na'ura
Abin da ke zama kamar yadda yake
- Bed, column da castings
- Spindle da bearing
- Ball screw da guideway
- Tool changer da turret
- Tsarin hydraulics da coolant
- Geometry na asali na na'urar
Spare parts da ba a sake samu
Idan control ya tsufa, board guda ɗaya da ya lalace zai iya tsayar da na'ura na makonni. Platform na zamani yana sa spare parts su kasance a kasuwa kuma a samu su washegari.
Daidaiton da kuka riga kuka biya
Castings, ball screw da guideway suna da sauran shekaru da yawa. Zubar da na'ura mai kyawun jiki na nufin jefar da ɓangaren da ya ɗauki shekaru kafin ya daidaita.
Control da masu shirya na'urarku za su iya amfani da shi
Shirye-shirye na zamani, haɗin hanyar sadarwa da bincike a kan allo, don na'urar ta haɗu da sauran wurin aiki a kan hanyar sadarwa guda.
Na'urorin da muke yi wa retrofit
Special Purpose Machines
Lokacin da babu na'urar kasuwa da za ta yi aikin
Wasu ayyuka ba su da na'ura irin ta kasuwa. Muna tsarawa mu ƙera ɗaya bisa aikin — mechanics, drive, control da aminci a fakiti guda, daidai da cycle time ɗinku da faɗin wurin aikinku.
- An ƙera shi bisa aiki guda da cycle time ɗinsa
- Mechanical, lantarki da control daga ƙungiya guda
- An ƙera PLC, HMI da aminci tun daga farko
- Akwai takardu da tallafi kamar kowace na'ura
Yadda retrofit ke gudana
Na'ura da ta tsaya aiki tana kashe kuɗi, don haka ana yin bincike da ƙera panel kafin a cire komai.
- 01
Bincike da yiwuwar aiki
Ana duba geometry, backlash da yanayin spindle da screw tukuna — idan ƙarfen bai cancanci retrofit ba, za mu faɗa muku.
- 02
Ƙira na control
Ana zaɓar controller, drive da motor daidai da na'urar, tare da schematic da jerin I/O kafin a yi oda.
- 03
Ƙera panel
Ana ƙera panel ɗin sarrafawa a masana'antarmu a kuma haɗa wayoyinsa, sannan a gwada shi kafin ya iso wurin aikinku.
- 04
Girkawa
Ana cire tsohon control, a sanya sabbin kayan, a daidaita axis, a yi tuning a kuma gyara backlash.
- 05
Commissioning da horo
Ana tabbatar da daidaito ta hanyar test cut, sannan a horar da operator da ƙungiyar kulawarku kan sabon control.
Ayyuka
Wutar lantarki ta ruwa a Ladakh, tanderu a Bhutan, matatun mai a Panipat
Wuraren da ke da wuyar isa da masana'antun da ba za su iya tsayawa ba. Grid substation don hukumomin wutar lantarki na jihohi, micro hydro sama da mita 3,000, control na submerged arc furnace, da control desk don layin annealing na Tata Steel.
20
Ayyukan substation da na wutar lantarki ta ruwa
50+
Ayyukan da aka kammala
4
Ƙasashen da muka yi aiki a ciki
765 kV
Gogewar ƙira har zuwa
Ƙira, kafawa, gwaji da commissioning na grid substation da na masana'anta.
Grid substation na 2×50 MVA, 132/33 kV
JUSNL
Chakuliya, Jharkhand
Grid substation na 2×50 MVA, 132/33 kV
JUSNL
Chandwa, Jharkhand
Grid substation na 2×50 MVA, 132/33 kV
JUSNL
Chouka, Jharkhand
Grid substation na 2×50 MVA, 132/33 kV
JUSNL
Surda, Jharkhand
Substation na 2×25 MVA, 33/6.6 kV
Tasra Coal Washery
Jharkhand
Substation na 2×6.3 MVA, 33/6.6 kV
BCCL
Bhojudih
Substation na 2×6.3 MVA, 33/6.6 kV
MCL
Ananta
Substation na 2×5 MVA, 33/6.6 kV
MCL
Sardega
Substation na line-in-line-out, 33 kV
NEA
Nepal
Game da Invenia Systems
Injiniyoyin da suka ƙirƙira shi su ne suke yin commissioning ɗinsa
Injiniyoyi uku ne suka kafa Invenia Systems, kowanne da shekaru goma sha biyar na aiki a kamfanoni irin su McNally Bharat, SATCON da Nextgen Automation — kowannensu yana da gogewa a ofishin ƙira da kuma a commissioning. A kan wannan haɗin ne aka gina kamfanin.
Arijit Das
Shekaru 15
Shekaru goma sha biyar a injiniyancin ƙira ta lantarki: substations har zuwa 765 kV, overhead transmission har zuwa 33 kV, EBOP na tashoshin wutar zafi da na ruwa, ɗaukar kwal da material handling, da process plants. A ofishin ƙira da kuma a wurin aiki.
- Cancanta
- B.Tech, Electrical Engineering — Techno India
- A Baya
- McNally Bharat Engineering · APE Power · SATCON
Partha Pratim Kar
Shekaru 15
Shekaru goma sha biyar a kayayyaki da ayyukan automation — PLC, drives, SCADA da HMI, tsarin wireless da MCC panels. Material handling, ma'adinai, ƙarfe, sarrafa ƙofofin madatsar ruwa, solar da special purpose machines.
- Cancanta
- B.Tech, Electronics & Instrumentation — JIS College of Engineering
- A Baya
- McNally Bharat Engineering · Nextgen Automation
Md Mozammel Hossain
Shekaru 15
Shekaru goma sha biyar a automation, instrumentation da IIoT. Commissioning na boiler tare da duba bayanai daga nesa, masana'antun veneer da takarda ta musamman, sarrafa kayan lambu na IQF, taki na halitta, distillery da sanya abin sha a kwalba.
- Cancanta
- B.Tech, Electronics & Instrumentation — JIS College of Engineering
- A Baya
- NIIFT, Bangkok · Diplomatic Sea, Singapore
Manyan masu ba da shawara
Shekaru arba'in da biyar na gogewa a masana'antu da za a iya dogara da su
Manyan masu ba da shawara guda biyu a fannin injiniyanci suna duba aikinmu suna kuma ba da shawara kan matsaloli masu wuya — kowanne da shekaru arba'in da biyar a DCPL, WBSEB da NTPC. Gogewa mai zurfi irin wannan ba abu ba ne da sabon kamfani zai iya ɗauka cikin gaggawa don wani aiki.
Amit Kumar Das
BE Mechanical · Shekaru 45
Tsohon DCPL · Tsohon WBSEB
Sougata Chakraborty
BE Electrical · Shekaru 45
Tsohon DCPL · Tsohon NTPC
Abin da muke gudanarwa da kanmu
Ƙira, gini da commissioning duk suna ƙarƙashin rufi guda, shi ya sa babu gibi tsakanin zane, panel da mutumin da ke wurin aiki.
Ofishin ƙira
Schematics, layouts, protection co-ordination da modelling a ETAP — cikakken zane-zane da lissafin da ke bayan single line.
Wurin yin panel
Masana'antarmu tana yin LT switchgear, distribution boards, control & relay panels, PLC panels da starter panels.
Tawagar wurin aiki
Girkawa, gwaji da commissioning da injiniyoyinmu kansu suke yi — har da tashoshin wutar ruwa masu nisa a Ladakh da Arunachal.
Horo da aikin koyo
Muna karɓar sabbin waɗanda suka kammala karatu don horon masana'antu na lokacin rani da na sanyi, don su sami gogewar aiki da hannu a gwaji, commissioning da kulawa, ba ka'ida kaɗai ba.
Inda muke
53/1 Ichapur Road, Kadamtala, Howrah, West Bengal 711101, India — muna aiki a faɗin India, Nepal, Bhutan da Yammacin Afirka.
Shin kun shirya faraAikin Automation ɗinku?
Ku sami shawara da kimanta aiki kyauta daga ƙwararrunmu na automation. Za mu taimaka muku gano damar da ake da ita, mu tsara aikinku, sannan mu ba ku cikakkiyar shawarar aiki da ta dace da ainihin buƙatunku.