Ɗakin sarrafawa na masana'anta: injiniyoyi biyu a teburin operator mai allunan da dama, dashboard na sarrafawa da analytics na tanderu na SENTIENT a kan allunan bango, da app ɗin wayar SENTIENT a buɗe a waya kusa da manaja da ke duba su

Platform ɗin SENTIENT

Cikakken SCADA,da platform na IIoT a kewayensa

SENTIENT yana yin duk abin da za ku buƙata daga SCADA na gargajiya — kuma tunda an gina shi a matsayin platform na IoT na masana'antu, yana wuce iyakar masana'anta ɗaya: kowace na'ura, kowane wuri, wuri ɗaya da za a ga komai.

Duk abin da kuke tsammani daga SCADA

Kafin kowane abu: SENTIENT cikakken tsarin SCADA ne. Idan kuna maye gurbin ɗaya ko faɗaɗa shi, jerin da ke ƙasa shi ne ɓangaren da dole ya kasance, kuma duk yana cikin tsarin tun asali.

  • Zanen mimic da ƙimomi na kai tsaye da yanayi mai motsi
  • Trend na kai tsaye da na tarihi
  • Sarrafa alarm da abubuwan da suka faru tare da tabbatarwa
  • Historian a ciki da za a saita tsawon ajiyar bayanai
  • Rubuta setpoint, interlock da sarrafa loop
  • Sarrafa recipe tare da tarihin version
  • Rahoton shift, batch da samarwa
  • Shiga bisa matsayi ga operator, injiniyoyi da manajoji
  • Cikakken rikodin duk abin da operator ya yi
  • Redundancy da failover ta atomatik
  • Driver na asali don manyan iyalan PLC
  • Scripting da sarrafa sequence

Ɓangarorin da za ku yi amfani da su kowane shift

Biyar daga cikinsu sun cancanci bayani fiye da layi ɗaya, saboda su ne abin da operator da injiniya ke zama a gabansu tsawon yini.

Dashboard da Nuni

Mnemonic na process, trend, gauge da tebur da aka gina bisa tag na kai tsaye, a kan allunan da ke aiki iri ɗaya a panel na ɗakin sarrafawa da kuma a waya a cikin masana'anta.

  • Editor na drag-and-drop don gina allo da sauri
  • Zanen mimic da ƙimomi na kai tsaye da yanayi mai motsi
  • Kallo daban-daban bisa matsayi ga operator, injiniyoyi da manajoji
  • Shimfiɗa da ke daidaita kanta ga tebur, panel PC da waya
Dashboard na tanderu na SENTIENT a kan babban monitor mai lanƙwasa a teburin operator: karatun wuta da makamashi na kai tsaye, teburin parameter na kowane phase, current, matsayin electrode da sarrafa resistance, trend na wuta, counter na OLTC da sarrafa na'urori

Alarm da Abubuwan da Suka Faru

Logic na alarm da ke ɗauke da mahalli — wace kadara, wane shift, me ya gabace shi — tare da rikodin tabbatarwa da haɓaka mataki a kan kowane abu da ya faru.

  • Ana bin diddigin tsanani, tabbatarwa da warwarewa ga kowane alarm
  • Haɓaka mataki ta imel, SMS ko webhook
  • Ajiye alarm na ɗan lokaci da sarrafa alarm mai tsayi don jerin ya ci gaba da amfani
  • Cikakken tarihin abubuwan da suka faru don rikodin bincike
Jerin alarm na SENTIENT: lokacin da aka ƙirƙira, tushe, nau'i, tsanani, wanda aka ba wa aikin da matsayin tabbatarwa ga kowane alarm, tare da trip mai tsanani na tanderu cikin gargaɗin

Trend da Historian

Ajiya ta dogon lokaci da aka auna don bayanan process, don haka kwatanta shekara da shekara ba ya wuce danna maɓalli kaɗan, kuma bayanan da ke bayan rahoto su ne bayanan da ke bayan trend.

  • Tsawon ajiya da roll-up da za a saita ga kowane tag
  • Haɗa tag da dama a zane ɗaya da karatu ta cursor
  • Fitarwa zuwa CSV ko kai tsaye zuwa kayan aikin BI naku
  • Cika bayanan baya daga SCADA da ake da shi ko daga tarihin CSV
Trend na wuta na SENTIENT: active power, apparent power da power factor a haɗe da karatun mafi ƙanƙanta, mafi girma, matsakaici da na ƙarshe, a saman trend na current na phase da mai zaɓen zangon lokaci

Jadawali da Rahoto

Ayyukan da ke maimaituwa waɗanda platform ɗin ke gudanarwa da kansa — rahoto a ƙarshen kowane shift, canjin setpoint a sa'ar da aka ƙayyade, fitar da bayanai zuwa ERP kullum — don ayyukan yau da kullum su daina dogara da tunawar wani.

  • Jadawali bisa shift, kalanda, cron ko wani abu da ya faru a masana'anta
  • Ana samar da rahoto a kuma aika shi ba tare da wani ya shiga tsarin ba
  • Canjin setpoint, recipe da mode bisa jadawali
  • Tarihin gudanarwa da ke nuna abin da ya tashi, lokacin, da abin da ya fitar
Scheduler na SENTIENT a kallon wata: rahoton press na ƙarfe 6 na safe da ke maimaituwa kullum cikin watan Satumba, tare da kallon jeri, mako da rana a gefe

Rule Engine da Automation

Yanayi, iyaka da sequence da ke gudana a kan platform ɗin kansa, kuma dokoki iri ɗaya suna nan a kan gateway don sarrafawa ta ci gaba yayin da haɗin ya yanke.

  • Rule chain na gani, mai version kuma za a iya gwada su
  • Gudanarwa a edge don sarrafawa ta tsira idan haɗin ya yanke
  • Ayyuka, recipe da canjin setpoint bisa jadawali
  • Haɗi zuwa ERP, CMMS da tsarin aika saƙo
Editor na rule chain na SENTIENT: input da aka bi ta node na device profile zuwa switch na nau'in saƙo, sannan ya rarraba zuwa node na ajiye attribute, ajiye timeseries, log da RPC, tare da jerin node a gefe

Platform ɗin SENTIENT

Inda platform na IIoT ke kai ku gaba

An ƙera SCADA na gargajiya bisa masana'anta ɗaya da controller ɗin da ke cikinta, kuma yana yin wannan aiki sosai. SENTIENT ya riƙe duk wannan ya kuma ƙara abubuwan da platform ke iya yi da zarar ba a ɗaure shi da wuri ɗaya ba.

SCADA na wurinSENTIENT
IyakaMasana'anta ɗaya, ɗakin server ɗayaMasana'antu kowane adadi, a haɗe cikin kallo ɗaya
Na'uroriPLC da ke kan hanyar sadarwar masana'antaPLC, mita, analyser, sensor da gateway na wasu kamfanoni, duk inda suke
HaɗiTa waya, cikin iyakar wurinTa waya, ta sadarwar salula, LoRa ko tauraron ɗan adam — har da ɗakunan famfo da substation masu nisa
GirmaAn auna girmansa da lasisinsa tun farkoAna ƙara na'urori a hankali; profile na saita su ta atomatik
ShigaTashoshin operator a wurin aikiBrowser ko waya, da izini iri ɗaya bisa matsayi a ko'ina
BayanaiYana hidimar ɗakin sarrafawaYana hidimar ɗakin sarrafawa, ERP, CMMS da kayan aikin BI naku duka

Kowane wuri a wuri ɗaya

Masana'antu, substation da kadarori masu nisa a taswira ɗaya, kowanne yana riƙe da sarrafawarsa ta wurin da operator ɗinsa.

Kowace na'ura, tun daga PLC zuwa waje

Mitar makamashi, analyser na kwarara, ma'aunin nauyi, na'urar gano gas da sensor na girgiza suna tare da controller ɗinku.

Wuce hanyar sadarwar masana'anta

Gateway na salula da LoRa suna shigo da ɗakunan famfo, wuraren tanki da wuraren bututu da ba su taɓa samun allo ba.

A buɗe tun daga ƙira

REST, MQTT da webhook ta kowane gefe, don bayanan su zama na kasuwancinku ba na tsarin sarrafawa ba.

SENTIENT Gateway yana haɗuwa da kowane PLC

Gateway shi ne ya sa sauran duk ya yiwu. Yana zama a cikin panel, yana magana da duk abin da na'urorin wannan layi ke magana, sannan ya kai wa platform ɗin a tsari guda ɗaya — don drive mai shekaru arba'in da sabon controller su iso a kama ɗaya.

Kowane controller

Siemens, Allen-Bradley, Delta, Schneider, Mitsubishi, Omron da sauransu, ta driver na asali ko protocol a buɗe.

Canjin protocol

Serial, fieldbus da Ethernet a gefe ɗaya; MQTT da jigilar bayanai mai tsaro a ɗaya gefen.

Ajiyewa da turawa

Ana ajiye bayanai a wurin yayin da haɗin ya yanke, sannan a cika su bisa tsari da zarar ya dawo.

Dokoki a edge

Rule chain iri ɗaya suna gudana a kan gateway, don interlock da sequence su ci gaba da aiki da kansu.

Tsaro tun asali

Haɗin da ke fita kawai, shaidar shiga ga kowace na'ura da jigilar bayanai a ɓoye, ba tare da buɗe wani port mai shigowa a hanyar sadarwar masana'anta ba.

Ana sarrafa shi daga nesa

Ana tura saiti da firmware daga platform ɗin, don haka canji ba ya buƙatar zuwa wurin.

Yana aiki da na'urorin da kuke da su

Modbus TCP/RTUOPC UAMQTTProfinetProfibusEtherNet/IPIEC 61850IEC 60870-5-104DNP3BACnetSiemens S7REST / Webhooks

Na'urori da kadarori, ana sarrafa su kamar dukiya guda

Wannan shi ne ɓangaren da SCADA da aka ɗaure da masana'anta ɗaya ba shi da amsa a kansa. Da zarar kuna ƙidaya na'urori da ɗaruruwa a wurare daban-daban, dole a tsara su yadda kasuwancinku ke kallonsu — bisa masana'anta, layi da kadara — maimakon a matsayin jerin tag kawai.

Tsarin matsayin kadarori

Ana haɗa su bisa kamfani, masana'anta, yanki, layi da inji, don kowane karatu ya ɗauke da bayanin inda ya fito.

Profile na na'ura

Ku ayyana nau'in na'ura sau ɗaya — tag ɗinsa, iyakar alarm da dokokinsa — kowace na'ura ta wannan nau'i za ta gaje shi.

Shirya na'urori da yawa lokaci ɗaya

Ku yi commissioning na mita hamsin iri ɗaya a aiki guda, ana ba da shaidar shiga ta atomatik.

Firmware da saiti

Ana tura saiti da firmware ta iska, mataki-mataki bisa rukuni, tare da rikodin abin da ya je ina.

Shaidar shiga da izini

Shaidar shiga ga kowace na'ura, keɓaɓɓen wuri ga kowane abokin ciniki da izini da ke bin tsarin matsayi.

Lafiyarsu a kallo ɗaya

Yanayin haɗi, lokacin ƙarshe da aka gan shi da ƙarfin batir ko signal na kowace na'ura a allo ɗaya.

Masana'antarku, a aljihunku

SENTIENT yana da app na waya na Android da iOS, don a iya sa ido kan masana'anta daga duk inda kuke — a gida, tsakanin wurare, ko kuna tafiya a masana'anta da inji a gabanku.

Dashboard na kai tsaye

Allunan iri ɗaya da na ɗakin sarrafawa, an shimfiɗa su don waya maimakon a matse su cikinta.

Alarm yayin da suke faruwa

Ana aika sanarwa nan take idan an wuce iyaka, kuma ana tabbatarwa daga wayar kanta.

Trend a kan hanya

Ku kawo tarihin kowane tag domin duba ko abin da kuke gani sabo ne ko yana taruwa tun sa'o'i.

Shiga mai tsaro

Matsayi da izini iri ɗaya kamar na browser, da tantancewa a matakin na'ura da kuma janye izini daga nesa.

Yana aiki a wurin aiki

An ƙera shi don Wi-Fi da sadarwar salula marasa ƙarfi a masana'anta, ana ajiye ƙimomin ƙarshe a kan na'urar.

Android da iOS

Account guda ɗaya a waya, tablet da tebur — babu lasisi daban ga kowace na'ura.

App ɗin wayar SENTIENT a kan waya: karatun wutar tanderu, trend na wuta na kai tsaye, ƙimomin sarrafawa na yanzu da maɓallin Accept Alarm, tare da Home, Alarms, Devices da More a ƙasa
Zai zo Google Play nan ba da jimawa ba

Gargaɗi yana isa ga mutane inda suke

Alarm yana da amfani ne kawai idan wanda ya dace ya gan shi. SENTIENT yana kai shi ta hanyar da kowane mutum ke karantawa, sannan ya haura zuwa na gaba idan babu wanda ya tabbatar.

SMS

Ga shugaban shift wanda wayarsa ba ta da haɗin data.

WhatsApp

Rukuni ko mutum ɗaya, da cikakken bayanin alarm da link kai tsaye zuwa allon.

Telegram

Channel ga kowane layi ko kowace masana'anta, mai amfani ga ƙungiyoyin kulawa.

Imel

Tare da trend ɗin a haɗe, ga waɗanda ke son ƙarin bayani.

Sanarwa a waya

Kai tsaye zuwa app ɗin SENTIENT, ana tabbatarwa da danna sau ɗaya.

Webhook da sauransu

Zuwa tsarin ticket ɗinku, CMMS ko ERP — duk abin da ke karɓar kiran HTTP.

Akwatin sanarwa na SENTIENT: sanarwar alarm da aka aika tare da tsanani da tushe, da gargaɗi da ke bayyana a kusurwar allon
Ana ajiye duk sanarwar da ta fita — abin da aka aika, ga wa, ta wace hanya da kuma ko an karanta ta.

Da dokokin da ke kewaye da su

  • Hanyoyi daban-daban bisa tsanani, don gargaɗi kada ya tashe kowa da ƙarfe 2 na dare
  • Jadawalin ma'aikata da na shift, don gargaɗin ya isa ga wanda ke kan aiki
  • Haurawa zuwa mataki na gaba bayan lokacin da aka ƙayyade idan babu wanda ya tabbatar
  • Haɗa saƙonni da iyakance yawansu, don lahani ɗaya kada ya aika saƙo arba'in

Scripting don abubuwan da babu menu da ya tanada

Ana gina yawancin logic ta hanyar gani a cikin rule engine. Idan lissafi ko sequence ya wuce abin da rule chain ya kamata ya bayyana, SENTIENT yana ba ku cikakken matakin scripting da za ku koma gare shi.

Rhai

Ƙaramin harshe mai sauri, keɓaɓɓe cikin tsaro, da aka gina cikin platform ɗin. Script yana gudana kusa da bayanan da aiki mai tsinkaya, wanda shi ne abin da ake buƙata don lissafin da ake yi a kan kowace ƙima mai shigowa. Yana da nau'ika, mai sauƙin karatu, kuma mai sauƙi ga injiniyan process.

JavaScript

Cikakken harshe idan kuna buƙatarsa — don manyan canje-canje, haɗi da hidimomin waje, ko logic da aka kawo daga tsarin da kuke maye gurbinsa. Kowane developer da kuke da shi ya saba da shi.

Abin da mutane ke ginawa da shi

  • Tag da aka samo — specific energy, yawan da aka samu, tonnage da aka gyara bisa danshi
  • Yanayin alarm na musamman da ya dogara da signal da dama lokaci ɗaya
  • Canza payload don na'ura ko protocol da ba a saba da shi ba
  • Filayen rahoto da ke buƙatar lissafin da editor na template bai rufe ba
  • Haɗi da ke aika bayanai zuwa API na cikin gida idan wani abu ya faru
  • Logic na batch da sequence da ya haɗa inji fiye da ɗaya

Rahoto, an ɗauke shi da muhimmanci

Mafi yawan abin da ake nema daga masana'anta a ƙarshen shift lamba ce a cikin rahoto. SENTIENT yana gina su daga historian ɗin da trend ke fitowa daga gare shi, don haka lambar da ke cikin rahoto da wadda ke kan allo koyaushe suna daidai.

  1. 01

    Gina shi sau ɗaya

    Editor na template da shimfiɗarku, logo naku da filayen lissafi — samarwa ga kowane shift, yawan abin da aka samu, specific energy, da tsayawar aiki bisa dalilinta.

  2. 02

    Gudanar da shi bisa jadawali

    Ga kowane shift, kowane batch, kullum, kowane wata, ko a tayar da shi ta wani abu kamar kammala batch.

  3. 03

    Kai shi inda ake karanta shi

    Imel, shared drive, FTP ko kai tsaye cikin ERP — a kowane tsari da wanda zai karɓa ke amfani da shi.

  4. 04

    Ajiye rikodin

    Ana ajiye kowane rahoto da aka samar tare da version ɗinsa, kuma har yanzu ana iya bincika bayanan da aka gina shi da su.

A tsarin da kowane mai karɓa ke aiki da shi

Manajan masana'anta yana son PDF don ya sa hannu, akanta yana son workbook don ya juya lambobi, ERP kuma yana son fayil mai sauƙi da zai haɗiye. Ma'anar rahoto guda ɗaya tana fitar da su duka, don kada wani ya sake shigar da lambobi daga takarda.

  • PDFAn shimfiɗa shi, an raba shafuka kuma an sa hannu
  • XLSXWorkbook na Excel da formula ɗinsa bai lalace ba
  • XLSGa tsofaffin tsarin da ke buƙatarsa
  • CSVKai tsaye cikin ERP, BI ko script
  • ODSOpenDocument, don LibreOffice

Rahotannin da ke cikin tsarin tun asali

Samarwa

Abin da aka fitar ga kowane shift, layi da nau'i, tare da gudu da yawan da aka samu bisa burin da aka sa.

Tsayawar Aiki

Tsayawa bisa tsawon lokaci, layi da code na dalili, an jera su don a fahimci wanda ya fi muni.

Makamashi

Yawan da aka cinye ga kowane kaya da aka samar, bisa feeder da bisa inji, tare da bin diddigin peak demand.

Alarm

Yawan faruwa, tsawon lokaci da waɗanda ke maimaituwa, don sake nazari.

Batch

Cikakken rikodi ga kowane batch — recipe da aka yi amfani da shi, parameter da aka cimma, da bambancin da aka gano.

Kadara

Sa'o'in aiki, adadin tashi da lokutan kulawa, ga kowane inji da kowane wuri.

Analytics a kan rahotanninku

Da zarar rahotannin sun kasance, tambayoyi masu amfani su ne waɗanda suka haɗa su duka. SENTIENT yana ajiye bayanan da ke ƙasansu a shirye, don a kwatanta lambobi iri ɗaya tsakanin shift, layuka da wurare ba tare da fitar da komai ba.

Kwatanta komai

Shift da shift, layi da layi, watan nan da watan da ya wuce — a kan axes iri ɗaya, daga tushe ɗaya.

KPI da ke sabunta kansu

Ana lissafa OEE, availability, specific energy da yawan da aka samu ba tare da tsayawa ba, maimakon a tara su da hannu.

Gano abin da bai saba ba

An koyi tsarin daga tarihin aikinku, don gargaɗi ya dace da yadda masana'antarku ke aiki.

Sauka har zuwa tag ɗin

Ku fara daga lamba a rahoton wata ku koma baya har zuwa mintin da tag ɗin da ya samar da ita.

An gina shi bisa ƙa'idodin Industry 4.0

Ana bayyana Industry 4.0 da ƙa'idodin ƙira guda huɗu. Su hanya ce mai amfani ta karanta duk abin da ke sama, saboda SENTIENT shi ne matakin bayanai da haɗi da irin wannan shirin ke dogara a kansa — ɓangaren da dole ya kasance kafin sauran su yiwu.

  1. Haɗin juna

    Inji, na'urori, sensor da mutane suna iya isa ga juna. Gateway yana magana da kowane PLC ta protocol goma sha biyu, yana shigo da mita, analyser da sensor tare da su, kuma yana isa wurare masu nisa ta sadarwar salula ko LoRa.

  2. Bayyanar bayanai

    Ana tattara bayanan samarwa a kuma ba su mahalli. Tsarin matsayin kadarori yana nufin kowane karatu yana ɗauke da masana'anta, layi da injin da ya fito daga gare shi, kuma historian yana ajiye shi tsawon lokacin da ya isa a yi kwatanci mai amfani.

  3. Taimako na fasaha

    An tsara bayanai don taimaka wa mutane su yanke shawara su kuma ɗauki mataki. Dashboard bisa matsayi, alarm da ke haurawa har sai wani ya tabbatar, rahoto da ake kaiwa a tsarin da kowane mai karɓa ke aiki da shi, da masana'anta a aljihunku idan ba ku wurin.

  4. Yanke shawara inda abin ke faruwa

    Ana yanke shawarwarin yau da kullum inda abin ke faruwa. Rule chain suna gudana a kan gateway kamar yadda suke gudana a kan server, don interlock, sequence da canjin setpoint su ci gaba da kansu — su kuma ci gaba da rikodi — yayin da haɗin da server ya yanke.

Daga cikin faɗin hoton Industry 4.0, SENTIENT ya rufe ɓangaren haɗi, bayanai, analytics da haɗa tsarin. Robotics, additive manufacturing da augmented reality suna gefensa ba a cikinsa ba — kuma kowanne daga cikinsu yana buƙatar matakin bayanai irin wannan a ƙasansa kafin ya cancanci girkawa.

Yadda muke tallafa muku

Platform ɗin namu ne, don haka waɗanda ke saita shi su ne waɗanda suka gina shi — kuma ƙungiya ɗaya ce ke haɗa wayar panel ɗin da yake magana da shi.

Deployment a Cloud da a Wurinku

A kan server ɗinku, cikin DMZ ɗinku, ko mu riƙe shi — har da wuraren da aka raba gaba ɗaya inda babu abin da zai fita daga hanyar sadarwar masana'anta.

Haɗa PLC da Na'urori

Modbus, OPC UA, MQTT, Profinet da protocol na masana'antu daban-daban, tare da na'urar gateway da aikin panel don fitar da signal daga na'urorin da ake da su.

Gina Dashboard na Musamman

Ana zana allunan daga P&ID ɗinku da rahotannin shift, don su dace da yadda ake gudanar da masana'antarku.

Rahoto da Analytics

Ana gina template na rahoto da ma'anar KPI tare da ƙungiyarku, don lambobin su dace da waɗanda kasuwancinku ke amfani da su.

Kulawa ta Hasashe

Trend na girgiza, zafi da nauyi bisa iyakokin da aka daidaita bisa tarihin aikinku.

Tallafi da AMC

Kulawa ta shekara-shekara da injiniya da aka ambaci sunansa, bincike daga nesa da lokacin amsawa da aka amince da shi a rubuce.

An shirya shi bisa yadda wurinku yake

Build guda ɗaya yana gudana a kan gateway ɗaya a substation kuma a kan cluster da ke hidimar masana'antu da dama, don haka girman aikin batun saiti ne kawai.

  1. 01

    Edge

    Gateway a cikin panel, yana tattara bayanai yana kuma sarrafa a wurin. Yana ci gaba da aiki da rikodi ko da uplink ya yanke.

  2. 02

    A Wurinku

    Server cikin hanyar sadarwarku, don haka babu abin da zai fita daga wurin — wannan shi ne abin da yawancin masana'antu, da duk wadda ake bincikar littattafanta, ke fi so.

  3. 03

    Cloud

    Mu ne muke riƙe shi ko kuma a cikin naku, don haɗa wurare da dama da kuma shiga daga wajen masana'anta.

  4. 04

    Haɗin Biyu

    Sarrafawa a edge da rahoto a cloud, wanda ya fi dacewa da zarar wurare fiye da ɗaya suka shiga ciki.

Masana'antun da muke aiki a cikinsu

Ferroalloy da Submerged Arc FurnaceWutar Lantarki ta RuwaƘarfe da Rolling MillsJigilar Kaya da KwalMasana'antun ProcessTsarkake RuwaMagungunaSiminti

Lasisi

Ana ba da lasisin SENTIENT bisa adadin tag, don haka kuna biya gwargwadon abin da kuka haɗa. Ku gaya mana kusan adadin point ɗin da kuke tsammanin kawowa, za mu auna muku girmansa — historian, rule engine, recipe, rahoto da analytics suna cikin kowane mataki.

Kawo SENTIENT zuwa masana'antarku

Aiko mana da jerin tag, hoton allon tsarinku na yanzu, ko kuma kawai bayanin abin da kuke son gani a allo. Ɗaya daga cikin injiniyoyinmu zai dawo muku da shawara bayyananna.

Platform ɗin SENTIENT na IIoT da SCADA — INVENIA SYSTEMS