Automation · Kayayyaki
Tsarin PLC,daga ƙayyadewa zuwa commissioning
Muna auna girman controller mu samar da shi, mu rubuta logic ɗin, mu kera panel ɗin da zai zauna a ciki, mu kuma zauna a wurin aiki har sai masana'antar ta fara aiki da shi. Muna aiki da alamomi da yawa, don haka aikinku da spare parts ɗin da kuke ajiyewa ne ke tantance zaɓin — ba abin da muka fi sayarwa ba.
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Platform na controller da muke aiki da su
shekara 15
Matsakaicin gogewar kowane shugaba
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Ƙasashen da muka yi commissioning a ciki
Namu
Sashen kera panel
Abin da wannan ya ƙunsa
Auna girma da tsari
Adadin I/O, scan time, sarari a memory, redundancy da topology na hanyar sadarwa — an lissafa su duka bisa aikinku. Remote I/O inda tsawon kebul ya cancanta, na gida inda bai cancanta ba. Za mu gaya muku idan ƙaramin controller zai isa aikin.
Haɓaka logic
Ladder, function block da structured text, an rubuta su ta yadda duk wanda zai kula da su bayanmu zai iya karantawa — an saka bayanai, an yi tag bisa tsari ɗaya, an raba su bisa na'ura maimakon doguwar routine guda, an kuma mika su tare da source da kundin aikin.
Aminci da interlock
Trip na hardwired da safety relay inda binciken haɗari ya buƙata, I/O mai safety rating inda ya dace, da logic ɗin interlock da aka rubuta a takarda don operator ya ga dalilin da ya sa masana'antar ta tsaya.
Kera panel da FAT
Controller yana zuwa a cikin panel da aka kera a masana'antarmu — an sa wayoyi, an sa ferrule, an yi lakabi, an kuma kunna shi — an kuma gwada shi bisa jerin I/O a gabanku kafin ya fita.
Duba I/O da loop
An tabbatar da kowane point daga filin aiki har zuwa allo: instrument, kebul, terminal, card, tag, allo. An sa hannu a kan jadawali da za ku ajiye, don haka duk karatun da aka yi jayayya a kansa daga baya yana da shaida a bayansa.
Commissioning da SAT
Injiniyoyinmu suna wurin aiki har zuwa farawa, har da shift ɗin dare idan sauyi ya zama dole ya shiga cikin lokacin da aka kashe masana'antar. Ana gudanar da site acceptance bisa jerin da FAT ya yi amfani da shi.
Mika wa operator
Ana horar da operator da ma'aikatan kulawa a kan masana'antar da ke aiki kafin mu tafi — alarm, manual override, da abin da za a yi idan card ya lalace.
Tallafi, spare parts da AMC
Nemo lahani, gyara shiri da kulawa ta shekara-shekara a kan tsarin da muka gina da kuma waɗanda muka gada — har da waɗanda mai samar da su na asali ba ya nan kuma ba a taɓa rubuta shirinsu a takarda ba.
Alamomin da muke aiki da su
Siemens · Allen-Bradley · Mitsubishi Electric · Beckhoff · ABB · Delta · Schneider · Phoenix Contact · GIC
Har ila yau muna tallafawa
Tsarin da wasu suka samar tun asali, har da shirye-shiryen da ba su da takardu da hardware da aka daina yi
Sassan masana'antu
Ƙarfe da ferro alloys · matatun mai da mai · wuraren wanke kwal da ma'adinai · material handling · masana'antun process da abinci · wutar lantarki ta ruwa
Platform da muke aiki a kansu
Ba mu ɗaure da mai sayarwa guda ba. Controller da ya dace shi ne wanda tawagar kulawa taku za ta iya samun spare parts ɗinsa.
Siemens
S7-1200, S7-1500 da tsofaffin S7-300/400. TIA Portal da Step 7, tare da I/O na Profinet da Profibus.
Allen-Bradley
CompactLogix, ControlLogix da tsofaffin SLC/MicroLogix. Studio 5000 ta hanyar EtherNet/IP.
Phoenix Contact
PLCnext da Inline I/O. Mu system integrator ne da Phoenix Contact ta ba da izini.
Delta
Jerin DVP da AS, waɗanda ake yawan haɗawa da HMI da drive na Delta inda farashi kowane point yake da muhimmanci.
Schneider
Modicon M340 da M580, tare da EcoStruxure Control Expert, ta hanyar Modbus TCP da Ethernet I/P.
Mitsubishi Electric
MELSEC FX da iQ-R/iQ-F, tare da GX Works — ana yawan samun su a na'urorin da aka gina a matsayin cikakken tsari da kuma layukan OEM.
Beckhoff
Sarrafawa bisa PC tare da TwinCAT da I/O na EtherCAT, inda motion da sarrafawa suke a runtime guda.
ABB
Controller na AC500 da drive na ABB, ta hanyar Profinet da Modbus TCP.
GIC
Ƙananan controller, timer da process instrument don ƙananan aikace-aikace a matakin na'ura.
Hanyoyin sadarwa da protocol da muke yi wa commissioning
Kuna aiki da wani abu da aka daina yi?
Yawancin abin da ake kiranmu a kansa masana'anta ce da ake da ita — tsarin sarrafawa da ba wanda zai ƙara samun sassansa a kasuwa.
- Siemens S7-300 / S7-400S7-1500 a kan Profinet, an mayar da logic an kuma sake gwadawa
- Allen-Bradley SLC 500 / PLC-5CompactLogix ko ControlLogix ta hanyar EtherNet/IP
- Logic na relay da timerShirin PLC da aka rubuta a takarda inda aka bayyana interlock a fili
- Tsofaffin controller na kamfani guda da aka daina yiPlatform da aka fi amfani da shi, wanda masu sayarwa na kusa da ku suke ajiyewa
- Shirye-shiryen da aka gada ba tare da takardu baAn sake nazarinsu daga ƙarshe zuwa farko, an saka bayanai, an kuma sake fitar da su a matsayin zane-zane
Yadda aiki ke tafiya
Ƙira, kerawa da commissioning duk namu ne, don haka babu gibi tsakanin zanen, panel ɗin da injiniyan da ke wurin aiki.
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Bincike da ƙirar aiki
Muna zagaya masana'antar, mu karanta zane-zanen da ake da su inda suke, mu kuma amince da ƙayyadaddun bayanan ƙirar aiki kafin a sayi komai.
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Cikakken aikin injiniya
Jadawalin I/O, GA na panel da zanen wayoyi, tsarin hanyar sadarwa da jerin kayan aiki — an fitar da su duka don amincewarku kafin a fara kera.
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Kera panel
Ana kera su a masana'antarmu, don haka lokacin aiki yana hannunmu.
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Gwajin karɓa a masana'anta
An yi simulation na I/O, an gwada logic, an tabbatar da alarm. Ana gyara matsaloli a masana'anta, inda gyaransu ba shi da tsada.
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Girkawa da duba loop
Injiniyoyinmu ne ke gina, haɗa wayoyi da tabbatar da kowane point a wurin aiki.
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Commissioning da miƙawa
Aiki kai tsaye, horar da operator, zane-zanen yadda aka gina shi da kundin shirin — sannan AMC idan kuna so.
Abin da za ku samu lokacin miƙawa
Takardu wani ɓangare ne na aikin. Ya kamata ku iya kula da tsarin da kanku, ku kuma kira mu saboda kuna son yin hakan.
- Ƙayyadaddun bayanan ƙirar aiki
- Jadawalin I/O da index na instrument
- Zanen general arrangement na panel da na wayoyi
- Zanen tsarin hanyar sadarwa
- Source ɗin shirin PLC, tare da bayanai, da kundin aikin
- Takardun FAT da SAT, an sa hannu
- Jadawalin dubawar loop
- Littafin aiki da kulawa
- Jerin spare parts tare da lambobin sassa
- Horo ga operator da ma'aikatan kulawa
Inda muka yi shi
- AMC na tsarin PLC a matatar mai ta Panipat ta Indian Oil
- Gyaran shirin PLC da SCADA da kulawa ga Oil India, Assam
- PLC da HMI don reactor kettle guda uku a Balmer Lawrie, Kolkata
- Inganta PLC, HMI da SCADA da commissioning a Bhutan Carbide & Chemicals
- PLC da SCADA don sarrafa electrode na tanderu a Bhutan Silicon Metal
- PLC da SCADA don masana'antar ferro alloy a Druk Ferro Alloys, Bhutan
- Tsara shirye-shiryen PLC, SCADA da HMI da commissioning ga Metso Outotec da Tega Industries
- Mafita ta wireless da IIoT don coke oven a SAIL — IISCO, Burnpur