Automation · Kayayyaki
Idan ba a auna shi yadda ya kamata ba,ba za a iya sarrafa shi ba
Transmitter, switch da sensor da aka zaɓa bisa ainihin yanayin aikin masana'anta, an girka su ta yadda karatun zai yi daidai, an yi musu calibration bisa ma'auni, an kuma haɗa su da tsarin sarrafawa tare da rubuta hanyar siginar daga farko zuwa ƙarshe.
4-20 mA
Zuwa HART, Modbus da wireless
Loop
An yi calibration an kuma rubuta
4
Ƙasashen da muka yi commissioning a ciki
Namu
Panel, logic da aikin fili
Abin da wannan ya ƙunsa
Ƙayyadewa da zaɓi
An zaɓi range, kayan da ruwa ke taɓawa, haɗin process, ƙimar ingress da ta wurare masu haɗari bisa ainihin yanayi — zafi, matsi, laka, girgiza — don na'urar ta dace da aikin haka kuma da ramin haɗin.
Girkawa da ke auna daidai
Layin impulse da aka karkatar yadda ya kamata, seal da capillary inda ake buƙata, miƙaƙƙun hanyoyi gaban flow meter, thermowell a zurfin da ya dace. Yawancin karatu marasa kyau girkawa ce sanadinsu.
Calibration da duba loop
An yi wa kowane instrument calibration a duk faɗin span ɗinsa an kuma tabbatar da kowane loop daga filin aiki zuwa allo, an rubuta su a jadawali tare da ma'aunin da aka dogara da shi, don lambobin su kasance da ma'ana daga baya.
Gyara sigina da isolation
Isolator, barrier da kariyar surge a kan dogayen hanyoyi a fili, kebul mai garkuwa da aka raba, da earthing da aka yi sau ɗaya a wurin da ya dace maimakon ko'ina.
Na'urorin amincin injina
Switch na pull-cord da na belt-sway na belt conveyor, limit switch, gano zero-speed da toshewar chute — an haɗa su da interlock an kuma tabbatar da cewa suna tsayar da drive.
Sa ido kan yanayin na'ura
Trend na girgiza, zafin bearing da nauyin aiki a kan na'urorin da suka fi cutarwa idan suka lalace, don a sauya bearing a lokacin tsayawa da aka shirya.
Bayanai daga nesa da rahotanni
Ana ɗaukar karatu, a yi musu trend, a kuma juya su zuwa rahotannin shift ko na batch — har da masana'antun da mai su ke kallon lambobin tun daga wani birni. Nan ne galibi SENTIENT ke shigowa.
Nemo lahani a loop da ake da su
Karatun da ke karkata, sigina masu yankewa da loop da aka bar su a manual shekaru da yawa. Muna binsu ta kebul da card kafin mu taɓa transmitter.
Abin da muke samarwa
Transmitter na matakin abu da na matsi · tarin auna zafi · flow meter · load cell da belt weigher · encoder da limit switch · switch na amincin belt conveyor · controller na PID · sa ido kan yanayin na'ura · haɗin radio-modem da RADAR
Har ila yau muna tallafawa
Instrumentation da ake da shi a fili wanda wasu suka girka, har da loop marasa takardu da instrument da suka daɗe ba tare da calibration ba
Sassan masana'antu
Ƙarfe da ferro alloys · matatun mai da mai · wuraren wanke kwal da ma'adinai · material handling · boiler · masana'antun abinci da process · distillery da bottling
Platform da muke aiki a kansu
Ba mu ɗaure da mai sayarwa guda ba. Controller da ya dace shi ne wanda tawagar kulawa taku za ta iya samun spare parts ɗinsa.
Matakin abu
Transmitter na matakin abu na radar, ultrasonic, capacitance, float da differential-pressure, haka kuma switch na point-level.
Matsi
Transmitter na matsi na gauge, absolute da differential, tare da seal da capillary don aikin zafi ko mai datti.
Zafi
Tarin RTD da thermocouple tare da thermowell, transmitter da na'urorin nunawa.
Kwarara
Auna kwarara ta electromagnetic, ultrasonic, differential-pressure da ta injina, an auna girmansu bisa bututun da ruwan.
Nauyi da kaya
Load cell, belt weigher da tsarin batching da aka haɗa da PLC don recipe da ƙidaya abin da aka samar.
Gudu da matsayi
Encoder, switch na proximity da na zero-speed, limit switch da feedback na matsayi don drive da ƙofofi.
Switch na aminci
Switch na pull-cord, belt-sway, chute-block da tilt don conveyor da material handling.
Sa ido kan yanayin na'ura
Sa ido kan girgiza da zafin bearing, tare da iyakokin alarm da aka saita bisa na'urar da ake kallo.
Hanyoyin sadarwa da protocol da muke yi wa commissioning
Kuna aiki da wani abu da aka daina yi?
Yawancin abin da ake kiranmu a kansa masana'anta ce da ake da ita — tsarin sarrafawa da ba wanda zai ƙara samun sassansa a kasuwa.
- Chart recorder da gauge na wurinTransmitter da ake ɗaukar bayanansu, a yi musu trend, a kuma fitar da rahoto
- Loop da aka bar su a manual shekaru da yawaAn gyara ko an sauya instrument, an kuma mayar da loop zuwa auto
- Karatun da ake rubutawa a kan allon rubutuƊaukar bayanai ta atomatik tare da rahotannin shift da na batch
- Tsofaffin transmitter marasa spare partsSabbin instrument, an ɗauko range da tag ɗinsu kamar yadda suke
- Dogayen hanyoyi a fili da ba su da kariyaSigina masu isolation da kariyar surge waɗanda ba sa ƙara yankewa
Yadda aiki ke tafiya
Ƙira, kerawa da commissioning duk namu ne, don haka babu gibi tsakanin zanen, panel ɗin da injiniyan da ke wurin aiki.
- 01
Bincike kan instrument
Muna jera abin da aka girka, abin da yake karantawa da wanda ba wanda ya ƙara amincewa da shi — tare da yanayin aiki a kowane point.
- 02
Ƙayyadewa da index
An fitar da index na instrument, datasheet, range da zanen hook-up don amincewa kafin a sayi kaya.
- 03
Samarwa da haɗawa cikin panel
Muna samar da instrument, muna kuma gina marshalling a cikin panel daga masana'antarmu, tare da amincewa kan yadda aka raba card na I/O.
- 04
Girkawa da hook-up
Injiniyoyinmu ne ke ɗora su, sa layin impulse, kebul, gland da haɗa wayoyi a wurin aiki.
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Calibration da duba loop
An yi wa kowane instrument calibration an kuma tabbatar da kowane loop daga filin aiki zuwa allo, an sa hannu point bayan point.
- 06
Miƙawa
Takardun calibration, index na instrument, zanen hook-up, jerin spare parts da horo ga tawagar kulawa taku.
Abin da za ku samu lokacin miƙawa
Takardu wani ɓangare ne na aikin. Ya kamata ku iya kula da tsarin da kanku, ku kuma kira mu saboda kuna son yin hakan.
- Index na instrument tare da tag da range
- Datasheet na instrument
- Zanen hook-up da na ɗorawa
- Jadawalin kebul da bayanan haɗa wayoyi
- Shaidun calibration da takardunsa
- Jadawalin dubawar loop, an sa hannu
- Jadawalin saitin alarm da trip
- Littafin aiki da kulawa
- Jerin spare parts tare da lambobin sassa
- Horo ga tawagar kulawa
Inda muka yi shi
- Tattara bayanan matsi da fitar da rahoto don homogeniser a Balmer Lawrie, Kolkata
- Chart recorder, na'urar nuna zafi da HMI a Cresmac Foundry
- Mafita ta IIoT tare da fitar da rahoto don lubricant kettle a Sun Oil
- Girka boiler da commissioning tare da kallon bayanai daga nesa
- Cikakken aikin injiniyan lantarki, instrumentation da automation a Bhojudih Coal Washery, Dhanbad
- Samarwa, girkawa da commissioning na instrument tare da panel na VFD
- Mafita ta wireless da IIoT don coke oven a SAIL — IISCO, Burnpur